Cutting Channels

The Garage
1

Could somebody post a video on how to cut channels? I have used a hacksaw before and that takes forever. I might start using a grinder. Any help would be great.

1 Like
2

Hacksaw works the best, just make sure you’re using a fresh blade.

once I cut the channel I’ll “sand” the edge down on the ground a bit… it’s a lot easier than you’re making it seem. I promise

5 Likes
3

This. I just get on a step and put my foot down on the channel and saw with a bit of force. Takes 10-15 seconds even on the thicker channels.

4 Likes
4

Don’t forget to sand the cut edge(s) of the channel(s).

4 Likes
5

Aw heck I am usually sawing Liquidator channels that have end clips covering the ends. Definitely sand anything that isn’t covered haha

1 Like
6

I just made a french pane liquidator channel that is as small as it can get with the handles and clips taking up space

1 Like
7

25 bucks http://m.harborfreight.com/power-tools/cut-off-saws/3-in-heavy-duty-electric-cut-off-tool-61944.html

3 Likes
8

My best purchase for 2016. Perfect for cutting channels and other aluminium extrusions. The mitre guide is particularly useful. Comes with 3 blades. Wood, Light Steel and Tile…

9

I’ve used a miter saw. Nice if you wanna cut an angle into it.

3 Likes
10

I’ve always used a hacksaw . When I’m finished I’ll use a file to smooth out any rough edges .

3 Likes
11

What he ^ said! :sunglasses:

1 Like
12

Band saw works

1 Like
13

Of possible note: Stainless channels are the toughest to cut by hand, followed by brass, then aluminum is pretty easy.

3 Likes
14

I actually just made a video covering a couple of cutting mods, so when it’s edited I’ll post it.

1 Like
15

O yeah stainless are pretty tough. I carry a little hacksaw with a couple packs of new blades in the truck just in case I need to cut a few to size for cut ups.

2 Likes
16

Agreed! That’s why I’m not getting all excited about fancy electronic saws. KISS

2 Likes
17

Manual hand tools: The original cordless

6 Likes
18

I carry a dremel tool with a 1 inch cutoff wheel. It cuts thru the channels quickly and you can use the wheel to sand off any rough edges left on the channel.

5 Likes
19

Thanks everyone. The first time I cut a channel I had a really crappy hacksaw so I will try it with a new one. Thanks again and let’s go clean some windows

1 Like
20

A baby hacksaw and a file have always worked best. I even use a round file to make sure no burs are in the channel. That way things are nice and smooth when changing/flipping the rubber.

2 Likes